Al Tajir - all lines equipped with IR-D systems

2008, januari

All the production lines at Al Tajir Glass Industries in Dubai have been equipped with XPAR Vision IR-D (infrared dual camera) systems since the end of 2007. The first system was installed in 2006.

Intensive training of operators and specialists has led to a thorough understanding of how to combat the variation of the forming process. Our consultants' input and training has contributed to effective results and total acceptance of the new system. In combination with more structured working methods, Al Tajir Glass has been able to achieve an increase in PTM of 1.5 % by improving:

  1. Bottle handling, using the ware spacing overview
  2. Glass distribution, using the feedback of the control charts
  3. Losses due to HE detection & rejection of thin bottoms, thin necks and critical faults like bird swing and pinch neck
  4. The use of the IR-D system when ramping up after a product changeover. Now both product and process quality reach the desired levels much faster than previously

AL Tajir is very satisfied with the improved quality of both its products and forming process (= strong reduction of critical defects). Additionally, as a direct result of this improvement project, Al Tajir has achieved a startling return on the investment.

In the words of the company's General Manager (Mr. Yogesh Bakhshi):
“I would never invest money in equipment that has no payback!
The user interfaces of the XPAR systems are very good, providing detailed information that allows the operator to improve and control the glass forming process”.

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